Fiber Processing
At Core Products International, fiber processing is one of the foundations of what we do. As a trusted manufacturer of textile products, we know that the quality of the fill is just as important as the outer fabric. The right filling provides comfort, structure, and long-lasting performance, whether we are producing consumer goods, medical supplies, or industrial soft goods.
Polyester Fiber Processing/ Filling
With 35 years of experience in manufacturing innovative fiber-filled orthopedic pillows, Core Contract Manufacturing is the best choice for turnkey manufacturing of your item. Our state-of-the-art fiber processing and filling equipment ensures success in your contract textile filling needs. We can provide bed pillows, comfort cushions, positioning cushions, outdoor furniture and more.
FDA Registered Medical Device Manufacturer
VA Schedule 65IIA Government Contractor
ISO 13485 and FDA GMP compliant
Lean Enterprise
Employee Owned (ESOP)
Orthopedics, Pillows, Braces, Supports & More
Manufacturing Facilities Located in Wisconsin
Experience in Pillow Manufacturing
Pillow manufacturing is one of our key strengths. From start to finish, we manage the entire process with attention to consistency and efficiency. Cutting, sewing, and filling all come together under one roof, giving us the ability to meet high-volume demand without sacrificing quality. Many of our customers rely on us for pillows, positioning supports, cushions, bolsters, and rolls used in retail, healthcare, and specialty applications because they know we deliver results that fit their needs.
Fiber Filling Capabilities
A pillow or cushion is only as good as its filling. That is why we have invested in equipment and processes that allow us to handle different types of fiber filling with accuracy. Whether the project calls for soft fill that offers maximum comfort or denser fill that supports specific shapes, we can adjust to the requirements. This flexibility allows us to serve customers across industries, from consumer goods to OEM products.
By controlling every stage of fiber processing, we give our customers confidence that each product will be consistent in feel and function.
Polyester Fiber Filling
One of the most commonly used materials in our process is polyester fiber filling. It is a synthetic fiber that is lightweight and durable, which makes it a smart choice for many applications. Polyester fiber also holds its shape well over time, giving pillows and cushions a longer life.
Our team can apply polyester fiber through different methods such as blown filling or layered applications. Density and firmness can be adjusted depending on what the product calls for. This gives us the ability to create soft, plush pillows, firm cushions, or specialized medical supports that meet very specific requirements.
Quality and Reliability
Every batch of fiber filling we process goes through checks to confirm that it meets the standards we set for comfort and durability. Our operations use lean manufacturing practices to reduce waste and improve efficiency, which benefits our customers with shorter lead times and consistent output. As a manufacturer of textile products, we have built our reputation on being reliable and responsive to the people we serve.
Beyond Pillows
Fiber processing at Core Products International is not limited to pillow manufacturing. We also support industries that require fiber-filled products such as cushions for seating, padding for protective gear, and medical positioning devices. Our capabilities also extend to producing industrial and automotive covers, marine applications, and home goods that demand comfort, durability, and consistent quality. This broad range of applications shows the flexibility of our fiber filling capabilities. Whether it’s a retail product or a specialized industrial item, our team can manage the work from start to finish.
Why Work With Us
Choosing Core Products means working with a company that values consistency, efficiency, and quality. We are based in the United States, which allows our customers to shorten supply chains and have more direct communication throughout the production process. By combining sewing expertise with advanced fiber processing, we are ready to deliver on high-volume projects with precision and consistency.
If you are looking for a partner that understands fiber filling, polyester fiber filling, and pillow manufacturing, Core Products International is ready to help. As a trusted manufacturer of textile products, we have the experience and resources to deliver high-volume orders with dependable quality. Contact us today to discuss your next project.
When you want your products
Made in the USA
WE’RE READY TO BECOME YOUR
TRUSTed PARTNER!