Medical Device Manufacturing
Sewing Contractors USA, a division of Core Products International, Inc., provides U.S.-based contract sewing and medical device manufacturing for companies that need dependable production of sewn medical goods. With more than 30 years of high-volume industrial cut-and-sew experience in the healthcare industry, our team has the equipment, personnel, and manufacturing experience to support established medical products and components.
As an FDA-registered medical device manufacturer with ISO 13485 and FDA GMP-compliant operations, we understand the quality and consistency required for medical products. Our manufacturing facilities in Wisconsin provide a domestic production option for companies looking for experienced contract sewing companies with the capacity to support high-volume production.
Contract Sewing Services
Medical OEMs can outsource their cut-and-sew operations to Sewing Contractors USA for components, subassemblies, and complete textile products. Our capabilities include computerized textile cutting, die cutting, automated pattern sewing, fiber processing, foam conversion, RF welding, labeling, packaging, and other production services.
We work with fabrics, foams, elastic materials, multi-layer textiles, breathable panels, and latex-free materials. Our team can also integrate textiles with hardware, closures, and other components required for a finished medical product. These capabilities allow contract sewing companies to provide more of the manufacturing process through a single production partner.
Our team can work closely with OEM product engineers to review established designs, identify manufacturing considerations, prepare products for production, and help scale output as demand increases.
Industrial Sewing
Our industrial sewing operation is built for high-volume, repeatable production. Sewing Contractors USA has one of the larger production sewing floors in the United States, with a broad selection of textile processing equipment. Our skilled operators handle everything from straightforward stitching to large, complex, multi-layer assemblies.
We specialize in large-piece, complex cut-and-sew textile manufacturing. Cutting is integrated with sewing as part of a complete production workflow, helping maintain control over materials, specifications, and finished-product quality.
Lean manufacturing principles are also incorporated into operations to improve efficiency, reduce waste, and support consistent production. For medical OEMs, this combination of industrial sewing experience and production capacity provides a practical option for moving established products into larger-scale manufacturing.
Custom Medical Device Manufacturing
Sewing Contractors USA specializes in contract sewing medical devices and other textile-based medical products. Our experience includes orthopedic supports, braces, pillows, therapy products, rehabilitation goods, and other sewn components used in healthcare applications. Core Products’ own history of manufacturing orthopedic and comfort-care products has also provided direct experience with medical textiles and soft goods.
Medical products can require materials that balance durability, comfort, breathability, and performance. We work with moisture-wicking fabrics, breathable weaves, soft-touch textiles, foams, elastic materials, and other materials used in medical and patient-contact products. Our team can source, handle, cut, sew, and assemble these materials according to production requirements.
For companies evaluating contract sewing medical devices, U.S. manufacturing can also offer practical supply-chain advantages. Production in Wisconsin can provide shorter lead times, more responsive communication, economical order quantities, and closer coordination compared with overseas production.
Quality Assurance
Quality is incorporated throughout the manufacturing process. Trained personnel, controlled production environments, inspection procedures, documentation, traceability, and repeatable workflows help support consistent medical-grade production.
Sewing Contractors USA is FDA-registered and ISO 13485 and FDA GMP compliant. We also operate as a Lean Enterprise and is an employee-owned ESOP. These qualifications and operating practices support the controlled production of medical devices, subassemblies, and components.
Our quality-focused approach extends from material handling and precision cutting through sewing, assembly, inspection, and final preparation. This helps customers maintain consistency across high-volume production runs while meeting established product specifications.
From Fabric to Finished Device, Let’s Get to Work
When you need an experienced U.S. partner for medical sewn goods, Sewing Contractors USA offers the production capabilities, medical industry experience, and manufacturing infrastructure to support your project. From textile cutting and industrial sewing to complete medical device assemblies, our team is prepared to help with established products and high-volume production.
Contact Sewing Contractors USA to discuss your medical product, materials, production requirements, and opportunities for contract sewing medical devices made in the USA.